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The vocational training provided at the Institute
is skill oriented. Under CTS, the practical
content of the training is about 66%. Under ATS,
the practical content is about 85 to 88%. The
trainees are provided hands on experience in
Industry also.
As the job
opportunities in the Govt. sector have shrunk and
the employment opportunities in the Industry are
also not keeping pace with the need of the job
seeks, it is of utmost necessary that self
employment opportunities be made available to the
pass outs of the Institute and also other willing
candidates of the rural areas. The main reason is
that in the main stay of the rural economy, that
is Agriculture, the capacity to absorb the youth
by providing remunerative employment at the
previous levels has drastically reduced.
(I) REDP OF NABARD
:-
Rural Entrepreneurship Development Programme (REDP) of
National Bank of Agriculture and Rural Development
is such a scheme which very beautifully fills the
slot as it caters to that section of the society
which is in the dire need of some self employment
in the secondary and tertiary sector.
SKILL
DEVELOPMENT TRAINING PROGRAM
Govt. Industrial Training Institute, Patiala
proposes to provide training on various
manufacturing practices to the rural un-employed
youth of Punjab
State at its Workshop/Labs. The Institute, besides
its normal responsibilities of imparting
specialized knowledge and practical training to
regular students, is also organizing large number
of skill development programme. There is no doubt
in our mind that we have the necessary
infrastructure and facilities to impart state of
art training and help in nation building.
During our discussions with NABARD it was
suggested that they look forward to working on an
increased number of programs with Govt. I.T.I., Patiala
in the coming years. We have also discussed this
in details with Mr. J.P.S Bindra, AGM Patiala
district who is also very keen that cooperation
between Got. I.T.I. Patiala and NABARD expand. As
per the information provided by and discussion
with the office of NABARD, the project proposal of
REDP for new programs for the year 2006-07 is
given below.
DUTIES OF THE HOST (GITI) COORDINATOR
The Govt. I.T.I. Patiala coordinator represents
the host institute and is a faculty appointment.
The Principal of the host institute has appointed
the host coordinator. The NABARD representatives
will deal with him about issues related to the
implementation of the programmers. He is the
contact person at the host institute for most of
the issues. The Govt. I.T.I., Patiala coordinator
is an employee of Punjab Govt. of the host
institute. The coordinator will ensure that the
host institute is ready to host the proposed
programme and that the schedule is followed.
TRAINING
PROGRAM DETAILS
The trainees will participate in lectures and labs
on the subject matter. The lectures will be
designed to give trainees a basic working
knowledge of each of the topics, while still
expanding beyond the bare fundamentals. The
labs/workshop will give them an opportunity to
apply their knowledge, often within less than a
day of learning the concept. This opportunity to
use the knowledge instantly will aid the learning
process greatly, ensuring that the lessons are
retained longer and more completely.
SOME KEY
FEATURES OF THE TRAINING PROGRAM
Each Trainee will
be given separate job to manufacture while he is
imparted training in each shop. The trainees will
be required to work on their own on machines after
imparting training and make specific jobs. All
trainees will be evaluated through a series of job
tests as a measure of their learning's from the
training program. Mid-term feedback collection and
reviews will be carried out and changes will be
incorporated as needed from time to time.
AREAS OF
OPERATION
The area of operation where REDP in collaboration
with NABARD is proposed to be started is as given
below. These are the areas where faculty and other
infrastructure like Equipment/Machinery and
Building is available.
(i)
Welding
(ii) Automobile
(iii) Instrumentation
(iv) Electrical Maintenance and Electrical
Home Appliances
(v) Ref. & Air Conditioning
(vi) Computer Hardware & Information
Technology
(vii) Carpentry
(viii) Plumbing
(ix) Surveying, Draftsmanship and Building
Construction
(x) Painting
DURATION OF PROGRAMME:
- The programme will be of 6- 8 weeks duration.
CONTENTS OF PROGRAMME:-
Technical Input: - During the duration
of the programme, 75% of the time will be devoted to technical inputs.
Entrepreneur, Marketing &
Commercial Input:-Rest of the 25% of the time
will be devoted to Entrepreneurship, Marketing &
Commercial aspects of setting up of the
self-employment ventures.
BATCH
STRENGTH:
- In each area the batch strength will of 30
students.
FINANCIAL
IMPLICATIONS:-
As per the information of NABARD office, a total
of Rs.2000 per student is the reimbursement which
is provided by NABARD under this programme. Thus
for a batch of 30, an expenditure to the tune of
Rs. 60000 per batch incurred on the programme will
be reimbursed. The Institute will also counsel the
participants to contribute some amount in the form
of participation fee.
The
break-up of estimated expenditure for a batch of
30 students is as under:-
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S. N. |
Component |
EXP. IN IRS. |
-
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Advertisement/Publicity, Campaign to motivate
participants, Selection of Candidates,
Inauguration, valediction etc.
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6000.00 |
-
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Course Material Honorarium payable to outside
faculty, Conveyance
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18000.00 |
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Rent of Halls & Workshops and Trainer's &
Institute staff Honorarium
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12000.00 |
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Expenses on field visits
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1000.00 |
-
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Administrative Expenses
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6000.00 |
-
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Raw Material, Study Material and Technical
literature
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17000.00 |
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Total
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60000.00 |
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FACILITATION OF CREDIT FROM BANKS:-
As per the REDP of NABARD, there is an
incentive of Rs. 2000-2500 per candidate if the
Institute helps the Entrepreneur in taking of
credit from bank. This help will be provided by
the Institute through its well qualified and
experienced technical and ministerial staff. The
Institute staff will help in the project report
formulation & preparation and also in technical
areas which a candidate may require at the time of
setting up of self employment ventures. The
incentive so provided by the NABARD will be shared
by the concerned staff and will also be utilized
by the staff for development work of the
Institute.
COURSE CONTENTS :-
The brief course
contents of the two areas of operation namely 1)
Rural Service Outlet training for Two Wheelers of Bajaj Auto Ltd and 2) Welding are as given at
Annexure-C. These are the two areas which are
proposed to be started immediately.
Brief outlines of Syllabi for various Programmes
Rural Service Outlet Training for Two Wheelers of
Bajaj Auto Ltd
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Module |
Contents |
Content Details |
Duration Days |
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Getting Started |
Knowing Bajaj Auto |
-Plants:- Production Capacity:- Market Share |
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- Market Network RO-VDs-ASC- Spares & VD Channels
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RSO |
- A Concept |
2 |
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- Roles & Responsibilities
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- Service Process w.r.t. RSO |
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Who is your Customer & Where is your Customer? |
- Finding Customers for sales & Service |
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- Marketing the Product & Service |
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Setting Objectives |
- SWOT for self
- Work Ethics |
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Basic
Technical
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Basics of 2 Wheeler
Basic M & T Equipments
Service Equipments |
- Engine & Vehicle Terminologies
- Working of 4 Stroke Engine
- Steel Rule, - Feeler Gauge, - Vernier Caliper, Hydrometer
- Compression Gauge, - Millimeter, -
Tyre Pressure Gauge
- Care for Pneumatic Equipments, Compressor & Car Washer
|
2 |
|
Product Knowledge CT 100 |
Product Features & Tech specs
SOP Periodic Service
SOP Periodic Maintenance & Specific Jobs
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- Salient Features, Advantages & Benefits, - lmp. Tec specs
- Difference between different variants
- Step by step Periodic Service
- Customer information of Parts replacement during PS
- Clutch O/H, Kick shaft Replacement, Magneto Coil
Replacement
- Gear Change Mechanism Replacement
- Cylinder Piston Replacement, Piston Ring Procedure
- Front Suspension O/H, Swing Arm Bush Replacement
- Brake O/H and care, - Drive Chain Cleaning |
2
3
|
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Engine Dismantling
Engine- Working of Systems
Engine Assembling
Electrical |
- Engine Removal from frame with proper sequence
- Dismantling with the help of spl. Tools
- Starting Mechanism,- Clutch, - Gear Transmission,
- Lubrication System,
- Inspection Parameters, - Visual Checks & Service Limits
- Assembling with the help of Spl. Tools
- Engine Installation in the frame with proper sequence
- Individual Circuits
- Component Checking Procedures & Horn Setting Procedure
- Battery Char Procedure & Maintenance
- AC & DC Voltage Output, DC Amps Output |
4
1 |
|
Product Knowledge Chetek 4s & 2 s |
Product Features & Tech. specs
SOP Periodic Service
SOP periodic Maintenance jobs
Engine Dismantling
Engine Working of Systems
Engine Assembling
Electrical |
In Line with CT 100 |
10 |
|
Diagnosis |
Generic, Specific Product Predominance Issues
and Current Issues |
- Definition of the problem i.e. understanding the problem
- Flow chart for reaching to the root cause
- Causes & Remedies
- Problem & solution on current issues |
6 |
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Workshop Management |
Service secure
Service Business
EMS |
- Customer Orientation, - Customer Handling skills
-
Profit to service, - Service Systems
-
Warranty policy, - Record keeping
- Discipline towards Environment
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4 |
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Evaluation
Concluding
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Written Test, - Viva Test & Practical Skill Test
-
Feed back & concluding |
2 |
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Total |
36 |
Welding
Introduction
Welding as it is normally understood today is
comparatively a new comer amongst the fabrication
process, though practice of joining metal pieces
was practiced even before Christ. Though there are
a number of well established welding processes but
arc welding with coated electrodes is still the
most popular welding process the world over.
Arc Welding in its present form appeared on the
industrial scene in 1880's. However, the demand
for large scale production of heavy items like
ships, pressure vessels, construction of bridges
and the like provided the necessary impetus for
welding to come of age and the Second World War
firmly established it as the major fabrication
process.
JOB
OPPORTUNITIES:
The pass outs of this program have ample scope for
self employment, as there is sufficient market
demand for trained & skilled technicians in Gas &
Arc Welding. They can also get waged employment as
welder in private and government sector
industries, Research & Development Organization,
Defense Sector, I.T.I.'s & Vocational Training
Institutes etc.
OBJECTIVES:
After going through this course student will be
able to:
Understand Gas & Arc Welding processes to join
metal pieces for various applications in Industry.
Carry our skillfully Gas & Arc Welding Processes
to join materials for different applications in
Industry.
SYLLABUS:
1) Importance of Welding and its application in industry and rural
area. Safety in manual metal ARC Welding, safety
in Resistance welding, Safety in Oxy-Acetylene
welding and cutting Basic knowledge of working &
measuring tools.
2) Gas & Arc welding equipments; its uses, care & maintenance,
Different processes of metal joining such as
Bolting, Riveting, Soldering, Seaming and Hocking,
Brazing and Welding; Oxy Acetylene welding and
cutting equipment and their applications;
3) Knowledge of different Arc Welding processes, joints and positions
Flat, Horizontal, Vertical and Overhead, Knowledge
various types of objects of Flux coating.
Electrodes types, Advantages of flux coating
electrodes over bare electrodes, Precautions in
handling & storage of electrodes.
4) Common gases used for Welding and Shielding Oxygen, Hydrogen and
Acetylene. Types Oxy-Acetylene flames, its
setting, temperature & uses. Various gas
combinations, flame temperatures and their uses,
Explanation with simple sketches of Oxy-Acetylene
flames, Types of welding joints, positions;
Acetylene- its properties and dissolved Acetylene
cylinder, Oxygen its properties and Oxygen
cylinders. Safety precautions in handling
cylinders; Setting of Oxy-Acetylene and ARC
welding plant and accessories.
5) Introduction to Advance Welding methods; Resistance Welding,
Tungsten Inert Gas Welding(TIG), Metallic Inert
Gas Welding(MIG), CO 2 Welding, Air Plasma
Cutting.
6)
Inspection and testing of welds.
(II) Short Term Courses under IRG Scheme
Starting of new short term courses in
collaboration with Private Agencies/ Service
Providers.
Due to fast changes in
the technology and variety of services required by
the market, the short term courses (of 1 week to
8 weeks) have become an absolute necessity. For
starting these courses the staff, equipment and
building is needed. Generally building is
available which can be used or offered specially
after working hours or on off days. In some cases,
equipment and staff can also be used. But in some
cases staff trained on latest technology or
software is not available and in some cases the
latest equipment is also not available. So the
three models which can be followed for this
purpose are
i)
Institute will offer only building, the
equipment, faculty and software is to be provided
by the private/ other govt. organizations.
For the
starting of these courses the user charges are
recommended to be levied as per local
circumstances by signing on agreement by the Head
of Institute and Private Agency/ other Govt.
agency. The sharing of user charges levied is
recommended to be as follows: -
i) Institute
35% (out of
this35 %, 10% will go to Govt.
treasury, 20% to staff, 70% to institute after meeting the recurring
expenditure)
ii) Service
provider 65%
ii) The building and equipment is to be
provided by the Institute and faculty and software
by the Service provider.
Here also the user
charges are to be levied as per the local
circumstances by signing an agreement with service
provider by HOI. The sharing pattern recommended
is as follows:
|
i) |
Institute |
50% |
Out of this 10% to Govt. treasury, 20% to staff, 70% to
institute (after meeting the recurring
expenditure). |
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ii) |
Service provider |
50% |
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iii) The building, equipment and faculty
are to be provided by the Institute, some
technical know how and support certification etc.
is to be provided by service provider.
Here also the user
charges are to be levied as per the local
circumstances by signing an agreement with service
provider by HOI. The sharing pattern recommended
is as follows:
|
i) |
Institute |
75% |
Out of this 10% to Govt. treasury, 20% to staff, 70% to
institute (after meeting the recurring
expenditure). |
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ii) |
Service provider |
25% |
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The rates at which the services/ consultancy are
to be offered may be determined keeping in view
the market rates, circumstances/ conditions of
local areas and quality of services/consultancy
offered.
The institutes will run
the courses for the persons holding the
Certificate of the courses run by them as regular
courses to avoid over lapping of effort. However
where ever the facilities for the Certificate
holders are not available in the respective
institutes of the area, the ITI can offer short
term courses to the students of higher or lower
level also. Here the Institutes through Head
Quarter may take the consent of the Apex bodies of
the State.
The certificates to be
issued on the completion of these courses should
be recognized at least in the State of
Punjab and should be duly rewarded in the career
growth of the prospective certificate holder by
Industry/Service Sector/ Market. The State level
bodies like SCVT/PSBTE&IT/PTU should approve this
in principle and authorize the institutes to issue
the certificates in their behalf with facsimile
signature of one of the officer bearer of these
bodies, which may be designated for this purpose.
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